Substations

Secondary substations

The point where a distribution network steps medium voltage down to the low voltage that buildings and sites use, whatever physical form it takes.

At a glance

Role
medium voltage to low voltagethe last transformation before the consumer
Forms
prefabricated, walk in, package, in buildingset by the site
Ownership
network operator or customerdecides whose standard applies
Standards
IEC 62271-202 when prefabricatedIEC 61936-1 for the installation
Green ground mounted substation enclosure with ventilated doors on a concrete plinth, between hedges
An enclosed secondary substation on its plinth, with ventilated doors for the transformer and separate doors for the switching equipment.Photo: AndrewHarvey4, CC0 1.0, source. Shown for illustration. Not a product of this company, and no stock or manufacturer relationship is implied.

Secondary substation describes a role in the network rather than a product. It is the node where medium voltage is transformed to low voltage and distributed to the consumers around it. It can be a prefabricated compact station, a walk in station, a package substation or a room in a building.

Who will own and operate it matters as much as its form. A secondary substation that the network operator adopts is built to that operator's standard, and the operator's specification decides the switchgear, the transformer and often the enclosure. A customer owned station follows the customer's specification within the operator's connection conditions.

What gets specified

ParameterTypical optionsWhat decides it
OwnershipNetwork operator or customerWhether the operator adopts the station
Physical formPrefabricated, walk in, package or in buildingSpace, access and operating practice
TransformerRating and voltage pairThe load of the area or site supplied
Medium voltageRing main unit or panelsThe network arrangement
Low voltageNumber and rating of outgoing waysThe consumers supplied
EarthingEarthing arrangement and earth electrode designThe network and local rules

Typical options are the ones buyers most often specify. They are not a list of what is available, which is confirmed per enquiry.

Applicable standards

StandardWhat it covers
IEC 62271-202AC prefabricated substations up to and including 52 kV, where the station is prefabricated
IEC 61936-1Power installations exceeding 1 kV AC, for the design and erection of the installation. It does not cover the design of prefabricated, type tested switchgear or prefabricated substations
IEC 62271-200Metal enclosed switchgear above 1 kV up to and including 52 kV
IEC 61439-1 and IEC 61439-2Low voltage switchgear assemblies

The distinction in IEC 61936-1 matters in specifications: the station you buy is proven by its manufacturer to IEC 62271-202, while the installation around it is designed to IEC 61936-1.

Documents normally requested

DocumentWhat it evidences
Technical datasheet and single line diagramRatings, panel functions and the arrangement offered
General arrangement drawingFootprint, height, cable entry and floor fixings
Type test reportThe design has passed the type tests of its standard, including internal arc where claimed
Routine test reportThe individual assembly's tests before dispatch
Schematic and wiring diagramsControl, protection and interlocking circuits
Operating and maintenance manualOperation, interlocks and maintenance

An internal arc classification is only as good as the type test behind it, and it applies to the tested configuration. Ask for the report that matches the arrangement offered.

What we need to quote accurately

01Whether the station will be adopted by the network operator, and the operator's name
02Transformer rating and the primary and secondary voltage
03Medium voltage configuration: ring main unit functions or panel schedule
04Low voltage distribution: incomer rating, number and size of outgoing ways
05Enclosure type and whether it is operated from outside or from an internal aisle
06Site access for delivery and lifting, and the foundation arrangement
07Metering position and any network operator requirement
08Quantity, destination, required delivery date and acceptable condition

Delivery and logistics

Distribution equipment is heavy, and a delivery date is only real once the site is ready for it. The dimensions and weight of the unit offered decide the vehicle, the lifting equipment and the route to the foundation, and they come from the manufacturer's drawing rather than from the rating.

Liquid immersed transformers are usually shipped filled, which affects transport rules and the handling on arrival. Anything crossing a border also carries customs documentation, and where the destination applies its own conformity or energy efficiency rules the paperwork has to match that market rather than the country of manufacture.

Lead times vary widely with rating, specification and manufacturer loading. We state a delivery basis in each quotation for the specific unit offered and do not publish a general lead time we cannot hold.

Related

Request a quote for this equipment

Send the rating, the voltage and the destination, or submit the specification, drawing or nameplate. Anything missing is raised before it reaches a supplier.